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To ensure the machine operates efficiently, maintains its optimal performance, and achieves high yield, superior quality, low consumption, and maximum economic efficiency, it is essential to follow these key practices in daily operations:
1) Develop and strictly adhere to process specifications, operating procedures, and maintenance standards. Pay close attention to the quality of raw materials during processing to avoid any negative impact on the final product.
2) Monitor vacuum levels regularly. If a drop in vacuum is detected, replace the mixing knife as previously described to prevent production waste, unnecessary labor, and resource loss.
3) Perform regular maintenance checks, focusing on the clearance between the lower reamer and the seal cylinder liner, as well as the upper cutter and the same liner. If the gaps become too large, increase the return flow of the mud, reduce output, and heat the cylinder. If the upper cutter shows signs of wear, repair or replace it promptly.
4) If the extruded mud strip slows down or exhibits pulsation and frequent blockages in the vacuum box, inspect and repair the double-line stirring blade and the sludge section for wear. Timely maintenance can prevent major issues from arising.
5) Follow the start-up and shutdown sequence strictly according to the operating procedures and the manufacturer's instructions to avoid blockages and operational errors.
6) Always turn off the motor before performing any repairs or part replacements during production to prevent accidental operation, which could lead to equipment damage or personal injury.
7) Regularly check and tighten screws such as those on the cutter, trowel, fixed platen, and pressure plate. Loose components can cause serious malfunctions or even equipment failure.
8) The vacuum pump should be installed no more than 5 meters away from the vacuum extruder, and both the pump and extruder center lines should be aligned horizontally. Avoid sharp bends in the intake line to minimize resistance and improve efficiency.
9) When installing the machine head, mouth, and core tools, align them precisely with the screw reamer shaft to ensure even mud flow. Misalignment can result in defects like broken corners or bent billets.
10) Maintain consistent feeding during production. Uneven feeding or an unproductive extruder can lead to no extrusion at all. In addition, improperly fed mud can accumulate in the tank, causing excessive heat and potential cracking of the extruded strips.
By following these guidelines consistently, you not only extend the life of your machinery but also enhance productivity, reduce downtime, and ensure the highest quality output. Regular monitoring, proper maintenance, and strict adherence to protocols are the keys to long-term success in any manufacturing environment.