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To ensure the machine operates efficiently, maintains its optimal performance, and achieves high yield, superior quality, low consumption, and cost-effectiveness, it is essential to follow these key practices in daily operations:
1) Develop and strictly adhere to process specifications, operating procedures, and maintenance standards. Pay special attention to the quality of raw materials during processing, as this directly affects the final product's performance and durability.
2) Monitor vacuum levels regularly. If a drop in vacuum pressure is detected, replace the mixing blade as instructed to avoid production delays, wasted resources, and unnecessary labor costs.
3) Perform routine maintenance and inspect the gaps between the lower reamer and the seal cylinder liner, as well as between the upper cutter and the seal cylinder liner. If the clearance becomes too large, adjust the mud return flow, reduce output, and heat the cylinder accordingly. If the upper cutter shows signs of wear, repair or replace it promptly.
4) If the extruded mud strip slows down or experiences pulsation and frequent blockage in the vacuum box, inspect and repair the double-line stirring blades and the sludge components. Timely maintenance can prevent major operational issues.
5) Follow the start-up and shutdown sequence precisely according to the operating procedures and the manufacturer’s guidelines to avoid blockages and potential damage to the system.
6) Always turn off the motor before performing any repairs or part replacements to prevent accidental activation, which could lead to equipment damage or personal injury.
7) Regularly check for loose screws on the cutter, trowel, fixed platen, and pressure plate. Tighten them as needed to prevent parts from loosening and causing equipment failure.
8) Ensure the vacuum pump is installed no more than 5 meters away from the vacuum extruder. The center lines of both devices should be aligned horizontally. Avoid sharp bends in the intake pipe to minimize resistance and improve efficiency.
9) When installing the machine head, die mouth, and core tool, align them with the screw reamer shaft’s center line to ensure even mud flow. Misalignment can cause defects such as cracked corners or bent billets.
10) Maintain consistent feeding during production. Uneven feeding or an unproductive extruder may result in no extrusion at all. Additionally, improperly fed mud can accumulate in the tank, mix with the spiral reamer, and generate excessive heat, leading to cracks in the extruded mud strips.
By following these steps, you can significantly extend the life of your equipment, improve product quality, and enhance overall operational efficiency.