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At 8 a.m. on January 6, Shen Kuang, a shift supervisor at the styrene plant of Qilu Petrochemical Plastics Factory, began his daily routine. He picked up his tool bag and walkie-talkie, heading to the site to inspect the hydrogen and ethylene compressors. After thoroughly checking and recording the lubrication oil pressure and vibration levels of the units, he also carefully examined the operation of the antifreeze and anti-condensation systems.
“The recent cold weather has made equipment operations even more critical,†said Shen Hao, emphasizing that maintaining high production efficiency requires even greater attention to safety. “Ensuring safe operations is essential to achieving higher productivity and efficiency.â€
In response to the harsh winter conditions, Qilu Petrochemical Plastics Factory has intensified its focus on safety education, anti-freeze measures, and other key aspects of safe production. The factory is working hard to meet new production targets for the year while ensuring a safe working environment.
**Feeling Safe**
Winter brings challenges in organizing production, making safety management more complex. To address this, the factory has prioritized safety education as a core part of its operations. They have launched large-scale safety initiatives, encouraging employees to "remember safety experiences, write down safety measures, and internalize safe practices." This helps reinforce their awareness and commitment to safety.
The factory also innovates in its safety education approach by regularly compiling and reviewing case studies of past accidents. Special attention is given to cases relevant to winter safety, helping workers learn from mistakes and take proactive actions. Through team discussions and direct engagement with staff, the factory ensures that safety becomes a deeply rooted value. These efforts have led to the early detection of several potential issues, such as an unexpected rise in the lubrication oil temperature of a benzene pump used in the alkylation process.
**Wearing a "Hard Hat" Across the System**
In addition to focusing on high-risk chemical production units like high-pressure and high-density systems, the factory has also tightened control over auxiliary systems such as product packaging and storage. Every department has taken responsibility for their own safety, metaphorically "wearing a hard hat."
At 8 a.m. on January 5, Zhou Zhenghong, the team leader of the finished products workshop, conducted a pre-shift "safety briefing" to remind workers about safety protocols. This new initiative aims to enhance safety awareness before work begins. The workshop also extended safety training to contractor teams for the first time, ensuring that all personnel, including external workers, are well-prepared and aware of safety procedures.
One such contractor, a loading and unloading company based in Zibo, often assists with emergency operations in the workshop. However, due to insufficient safety training and unclear operational guidelines, there were risks involved in their work. In response, the workshop emphasized that "safety management knows no boundaries," and worked closely with the contractor to improve their safety standards.
They developed detailed "Safe Operation Regulations for Pneumatic Chain Saws," trained 10 contractor operators, and provided necessary protective equipment to ensure both safety and occupational health. These steps have significantly improved the quality and safety of their emergency operations.
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