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Botou Songzheng Cold Bending Machinery Factory (http://) Li Guangtao (13613270086)
The assembly of a tile press is a highly precise process, and the accuracy of the final product heavily depends on the mechanical properties and operating conditions of the machine. After completing the assembly, the team at Songzheng Cold Bending Machinery Factory developed a detailed "Washing Machine Assembly Process Flow." This article highlights one of the most critical aspects—leveling—to help customers better understand and assess the quality of tile machines when making purchasing decisions.
Most operations in a tile press involve balanced and symmetrical movements. Ensuring proper leveling during assembly is crucial, and here are the key steps involved:
1. **Leveling the Main Frame**: Once the welding is complete, the frame is left to rest for about 24 hours before being leveled. A level ruler is used to check the horizontal alignment across the nose, tail, middle, and reinforcement beams. Any weld spatter, rust, or debris is removed before the frame is adjusted and secured with clamps.
2. **Leveling the Shaft Base**: The base of the two rows of shafts at the end of the machine is fixed first. A tight wire is stretched from one end to the other to ensure precision. Each row is adjusted sequentially, using adjustment screws to align the base slightly below the reference line, then tightened securely.
3. **Adjusting the Upper Shaft Level**: The main goal here is to control the gap between the upper and lower shafts. Once the lower shafts are properly aligned, adjusting the upper ones becomes more straightforward. A feeler gauge is used to measure the gap while ensuring the level is correct. It's important to tighten the screws carefully to avoid reducing the gap after installation.
4. **Feeding Frame Level Adjustment**: The dimensions of the feeding frame are measured first. During welding, a level is placed on the horizontal surface, and adjustments are made in both horizontal and vertical directions to ensure the feeding frame remains level throughout.
5. **Cutting Head Leveling**: After positioning the cutting head, it is temporarily fixed with an adjustment screw. A leveling ruler is then used to adjust the left-right and front-back levels. Diagonal adjustments are made as needed, and once all sides are level, the screws are tightened securely.
These steps highlight the importance of “leveling†during the assembly of a flat plate pressing machine. The precision of this process reflects the quality of the manufacturer’s work and serves as a key indicator of the machine’s performance. For customers, understanding these details can greatly assist in selecting reliable and cost-effective equipment.
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